Bulk Pro Systems  Switches

Model BD-3 Belt Damage Detector

Belt Damage Detector (BD-3) switches are conveyor safety accessories designed to interlock with conveyor shut down systems in the event of a damaged belt. This simple system will shut down the conveyor belt and protect you from costly repairs and downtime due to belt damage

BELT DAMAGE DETECTOR pdf

 

Bulk Pro Systems  Weigh Belt Feeders

F-51 Weigh Belt Feeder

The Model F-51 Weigh Belt Feeder is designed for high accuracy on materials with low flow rates and bulk densities. Its can be used in both food grade and industrial environments. The Model F-51

allows you to accurately control the feed rate of your process with a guaranteed accuracy of +0.5%. It can help you automate your blending system, assure precise feeding of additives, give you better process control and provide you with crucial information for the running of your plant.

MODEL F-51  WEIGH BELT FEEDER  pdf

 

Belt Misalignment Switch

The Model (BM-3) Belt Misalignment switches are conveyor safety accessories designed to alarm and/or shut down conveyor systems in the event of a conveyor belt misalignment. The heavy duty rugged design makes them suitable for most industrial applications, requiring long-term reliable equipment. The action of a belt misalignment switch can save you money by reducing downtime and maintenance costs.

 

MODEL BM-3 BELT MISALIGNMENT SWITCH

The model BM-3 Belt Misalignment switches are conveyor safety accessories designed to interlock with the conveyor shut down systems in the event of conveyor belt misalignment.  They are mounted in pairs, one on each side of the belt with the roller actuator arms positioned approximately one inch from each side of the belt.  In the event where the conveyor belt tracks off the idlers in either direction it will cause the roller actuator arm to move, tripping one or both micro switches inside the switch.  There are two independent micro switches inside the enclosure, one for alarm annunciation (set at 10 degrees) and the other for shut down (set at 20 degrees) from the normal position.  This simple system will protect conveyor belts from costly repairs and downtime due to belt misalignment. The BM-3 Belt Misalignment Switch can be ordered in standard and CSA approved versions.  The CSA approved version is also approved for Class II, Div. 1 & 2, Groups E, F & G

Features:

• Simple, reliable construction requiring no maintenance
• Easy installation
• Die cast aluminum enclosure
• Corrosion resistant yellow epoxy polyester powder coat finish with red roller arm
• Two (2) independent contact outputs for shutdown and alarm notification
• 304 stainless steel hardware and shafts
• Roller arm good to 1200 RPM
• Two (2) bolt mounting from the bottom of the switch
• Standard and CSA Approved versions available
• Class II, Div. 1 & 2, Groups E, F & G explosion proof versions available

MODEL BM-3 BELT MISALIGNMENT SWITCH  pdf

 

F-52 Weigh Belt Feeder

The Model F-52 Weigh Belt Feeder is designed for high accuracy on materials with intermediate flow rates and bulk density. It is built for heavy industrial environments.

The Model F-52 allows you to accurately control feed rates to your process with a guaranteed accuracy of+0.5%. It can help you automate your blending system, provide more efficient process control and provide you with crucial information for the running of your plant.

MODEL F-52  WEIGH BELT FEEDER  pdf

 

Capacitive Level Switch

The model CL Capacitance Level Switches are designed for point level detection in both liquids and solids.  The CL Capacitance Level Switch does not have any moving parts.  State of the art sensing technology in the CL uses RF (radio frequency) admittance  for point level detection in tanks, silos, hoppers, chutes and many other applications.  This technology is immune to external RF sources like walkie-talkies and cell phones as well as minimal interference with radio communication or other electronic systems.  The probe has an active guard section which ignores build-up from the bin wall or top of the application while still being sensitive to the material level.  The CL Capacitance Level Switch is adaptable to many different environments and is suitable for point level in most liquids and solids applications.

Features:

• Automatic calibration using an external magnet
• Universal power supply
• Coat guard to prevent false trips from build-up
• Fail safe setting for loss of power
• LED status indication light
• Time delay to prevent false alarms from splashing, agitation and sluffing
• Removable terminals for ease of wiring

MODEL CL  CAPACITIVE LEVEL SWITCH pdf

 

Diaphragm Level Switch

Bulk Pro Systems Model DLS Diaphragm Level Switch is ideal for level control of bulk solids and powders. The DLS Diaphragm Level Switch has a unique, patented Magnetic Linkage that isolates the electrical compartment from the controlled product, reducing maintenance and improving sensitivity. The sealed switch compartment and sealed leads yield the upmost in reliable operation. Wide selection of diaphragms and switches are available with choices of flange or suspension mounting to fit your specific application. The dry level Ultra Mag™ level switch is extremely sensitive and very economical. The magnetic linkage makes this simple explosion proof diaphragm switch the most rugged and reliable level control for a variety of products

MODEL DLS  ULTRA MAG™ LEVEL SWITCH pdf

 

F-54 Weigh Belt Feeder

The Bulk Pro Systems Model F-54 Volumetric Belt Feeder is designed for precise feeding of materials with high flow rates and bulk densities in your most demanding applications.
The Model F-54 allows you to accurately control feed rates to your process where there is no need to gravimetrically weigh material. They are commonly used to replace vibratory and rotary type feeders where inconsistent flow rates are common. It can accommodate flow rates over 1000 TPH and belt loadings of 300 lb/ft.

 

Paddle Level Switch

The Bulk Pro Systems Model PL Paddle Level Switch is designed for point level detection in dry bulk materials. Incorporated into the design of the PL is a magnetic drive that has been proven by decades of use.  A 1 rpm synchronous motor rotates the paddle which utilizes a magnetic drive.  As the product in your application builds up to the paddle its movement becomes impeded and the resulting motor torque activates the output switches which de-energizes the motor and gives you an alarm.  A spring mechanism reactivates the motor and returns the switches to their normal state when the product moves away from the paddle and no longer impedes its movement.  Four (4) different types of paddles are available that vary based upon the bulk density of the material you are monitoring.  The Bulk Pro Systems PL Paddle Level Switch will provide you with years of reliable level detection in your most difficult applications.

Features:

• Magnetic drive 
• De-energizing motor
• Slip clutch design
• Status indication light, red LED
• Screw on cover
• Modular design
• Four (4) types of paddles
• 316 Stainless Steel process connection
• NEMA-4X enclosure
• Explosion proof models available
• CSA Approved

MODEL PL  PADDLE LEVEL SWITCH pdf

 

Model PS-3 Position Switch (Tripper Position Switch)​

The Model PS-3 Position Switch is utilized to monitor the position of heavy moving machinery.  The roller actuator arm on the switch is design to make contact with moving machinery and once it is moved from its normal position two micro switches are tripped.  These switches can be used to send an alarm to the control system or operator.  It notifies the control system or operator that the machinery has hit its limit of travel so steps can be taken to stop the machinery or start the process.  It basically operates as a heavy duty limit switch. For example PS-3 switches can be used to notify the control system or operator of the position of a tripper car, gravity take up or stacker conveyor.  The are unlimited possibilities to use this switch in your operation.   The PS-3 Position Switch can be ordered in standard and CSA approved versions.  The CSA approved version is also approved for Class II, Div. 1 & 2, Groups E, F & G.

MODEL PS-3  POSITION SWITCH pdf

 

Bulk Pro Systems Sampling Systems

Sweep Sampling System

Sweep Sampling Systems are an economical and simple tool to get samples of material from a moving conveyor belt.  They can be installed on either horizontal or inclined conveyors.  Typical applications for S-70 sweep samplers are found on 18”-72” belts, sometimes even larger.  There are  thousands of sweep samplers installed worldwide.

Sampling Systems can range from simple stand alone single stage unit to multiple stage system that incorporates crushing, secondary sampling and reject handling.  They are utilized  in a variety of industries worldwide for sampling sand, gravel, crushed stone, coal, coke, DRI and a variety of other ores.

The Model S-70 Sweep Sampling System is easily retrofitted onto existing conventional bulk material belt conveyor systems and is designed to meet the most stringent standards of ASTM D-2234.

These Sampling Systems are customized to meet your application.  Therefore, if  you are looking for a heavy duty, long lasting and easy to maintain Sampling System, Bulk Pro Systems provides the complete system design including:

• Primary, secondary, tertiary sampling
• Feeders
• Crushers
• Reject handling
• Chute-work
• Controls

Sweep Sampling System pdf

 

Model SS-3 Pull Cord Switch

The Model SS-3 Pull Cord Switch is a conveyor safety accessory designed to interlock with the conveyor shut down systems in the event of maintenance or an emergency.  When force is applied to the cable on either side of the switch the actuator arm rotates and locks in the alarm position.  This activates two (2) micro switches and the manual lock out.  Once the maintenance is done or the emergency is cleared the switch can be reset by pressing down and releasing the manual reset lever.  Model SS-3 Pull Cord Switches are typically mounted on the walkway side of the conveyor or in situations where the conveyor is accessible from the ground. The SS-3 Pull Cord Switch can be ordered in standard and CSA approved versions.  The CSA approved version is also approved for Class II, Div. 1 & 2, Groups E, F & G.

Features:

• Simple, reliable construction requiring no maintenance
• Easy installation
• Die cast aluminum enclosure
• Corrosion resistant yellow epoxy polyester powder coat finish with red trip arm
• Two (2) contact outputs for shutdown and alarm notification
• 304 stainless steel hardware and shafts 
• Two (2) bolt mounting from the bottom or the back of the switch
• Standard and CSA Approved versions available
• Class II, Div. 1 & 2, Groups E, F & G explosion proof versions available

MODEL SS-3  PULL CORD SWITCH pdf

 

Model PL72-115 Speed Monitor​

The Model PL72-115 Speed Monitor is used for accurate sensing of under speed, over speed and zero speed conditions on rotating shafts, pulleys or other rotating equipment at your facility.  This microprocessor based system will protect your valuable machinery from costly downtime, inform you of current operating conditions and provide you with an alarm if there is any variation from your user supplied operating parameters.  The Model PL72-115 Speed Monitor can incorporate either a magnetically coupled or proximity type speed sensor that sends speed pulses from the moving piece of equipment you wish to monitor.  A complete system comes with the PL70 speed monitor, 30mm prox switch, prox switch mounting bracket and 3-hole target.  The Model PL72-115 Speed Monitor will help you increase production reduce downtime and provide you with vital information to the operation of your plant.

Model PL72-115 Speed Monitor pdf

 

Model BPMS Magnetically Coupled Speed Switch​

The Model BPMS-1 Speed Switch is used for accurate sensing of Under Speed, Over Speed and Zero Speed conditions on rotating shafts, pulleys or other rotating equipment within your plant.  It has one of the most innovative designs for installation today.  It utilizes a magnet for attachment to the rotating shaft.  Tapping the pulley and coupling the speed sensor is no longer required.  Simply apply the speed sensor to the shaft and a strong magnet holds it in place, wire it up and you are ready to go

Model BPMS Magnetically Coupled Speed Switch pdf

 

Bulk Pro Systems  Tramp Metal Detectors

Model 50 Tramp Metal Detector

The Model 50 Tramp Metal Detector is designed to detect and discriminate between conductive materials and metals, both magnetic and non-magnetic, ferrous and non-ferrous tramp metal.  Compatible with fabric, rubber and steel core conveyor belts, the Model 50 provides protection to downstream processing equipment by detecting the presence of potentially damaging metal objects.  Considered the “Work-Horse” of the Bulk Pro Systems tramp metal detector line, the Model 50 can be tailored for use with non-magnetic conveyed materials or magnetic, highly conductive ores.  Metal splices and or repair clips can be used with this metal detector.  It is prefabricated to fit onto most CEMA conveyors.  The Model 50 Tramp Metal Detector can save your plant downtime and expensive repairs due to ferrous and non-ferrous metals getting caught up in your process.

 

Features:

• Custom design to fit any conveyor
• Easy installation, no need to cut the belt
• Swing away antenna
• Accessories, clip detectors, flag drop, spray marker, lights and horns
• Field replaceable modules
• Works on magnetic and conductive ores and belts with rip detection antennas

 

Model 100 Tramp Metal Detector

The Model 100 Tramp Metal Detector when installed on a conveyor system, provides protection to downstream processing equipment by detecting the presence of potentially damaging metal objects.  It is designed to detect all types of tramp metal, ferrous or non-ferrous.  Metal splices and or repair clips can be used with this metal detector.  The model 100 is prefabricated to fit onto most CEMA conveyors.  The aperture is adjustable up to 22″, which will accommodate a maximum burden depth of 18″.  The sensing antenna’s are encased in high strength, compression molded fiberglass.  The system is rugged, lightweight, compact and easily installed and maintained.

Features:

• Flexible design
• Economically priced
• Easy installation, no need to cut the belt
• Accessories, clip detectors, flag drop, spray marker, lights and horns
• Field replaceable modules
• Uniform sensitivity

 

Model 5500E1 Tramp Metal Detector

The Model 5500E1 Tramp Metal Detector when installed on a conveyor system, provides protection to downstream processing equipment by detecting the presence of potentially damaging metal objects.  This high sensitivity unit can detect metal as small as a 5/32″ cube.  Most competitive units will only detect down to a 1″ sphere or cube.  It is designed to detect all types of tramp metal, ferrous or non-ferrous.  Metal splices and or repair clips can be used with this metal detector. The Model 5500E1 is prefabricated to fit onto most CEMA conveyors. Proven dependable under adverse conditions such as dust, moisture and vibrations, Bulk Pro Systems Model 5500E1 provides years of trouble free reliable operations.

Features:

• Flexible design
• High metal sensitivity
• Single solid state plug-in electronic module
• Accessories, clip detectors, flag drop, spray marker, lights and horns
• Flexible programming capability

Model 5500E1 Tramp Metal Detector pdf​

 

Model SL29-115 Tilt Switch Control and Model SL20-8 Non-Mercury Tilt Switch Probe

The Model SL20-8 and SL29-115 Tilt Switch Probe & Control provide simple alarm output for both dry bulk materials or liquids when used with a float ball accessory. The rugged non-mercury probe is suspended vertically over a material pile, bin or conveyor belt and as the material level rises to tilt the switch approximately 15° from vertical in any direction, an alarm output signal is activated. The control unit is designed with an adjustable time delay to prevent false trips from vibration, wind or accidental movement.  This tilt switch control and probe are typically used as high level detection in conveyor transfer chutes, redundant high level detection in silos and hoppers and at the head end of stacker conveyors.  The Model SL20-8 and SL29-115 Tilt Switch Probe & Control provide simple and reliable level detection in your most difficult applications.

Features:

• NON-MERCURY
• Heavy Duty Industrial Tilt Switch
• Simple Installation and Operation
• Solid State Electronics with Adjustable Time Delay to Prevent False Trips, 0-10 seconds
• Large green (“Normal”) and red (“Alarm”)
• LED indicating lights on front cover
• Mounting Hardware Included
• Optional Accessories available
• SL20-8 Probe can be used by itself with a 24 VDC power Supply
• SL20-8 can be retrofitted to replace mercury probes connected to the 24 VDC side of existing controllers.
• CE Approved version of tilt switch probe available

MODEL SL20-8 & SL29-115 -TILT SWITCH PROBE & CONTROL pdf

 

Tuning Fork Level Switch

Bulk Pro Systems Model TF Tuning Fork Level Switch is ideal for level control of powders and fine grained solids, especially those with low bulk densities. The TF incorporates a piezoelectric crystal that vibrates the fork at its natural frequency. When the fork comes in contact with material the vibration is dampened and the switch changes state. As the fork becomes free of material the switch changes back to its normal state. Featured in the TF is user selectable fail-safe operation of the contacts. This unit is not affected by vibration from conveying systems, motors or the movement of material. It can be mounted in any position and is available with factory built extensions for mounting on top of the storage vessel.

MODEL TF  TUNING FORK LEVEL SWITCH pdf

 

Under Speed Switch (PL60)

The Model PL60 Under Speed Switch is used for accurate sensing of Under Speed and Zero Speed conditions on rotating shafts, pulleys or other rotating equipment within your plant. This system will protect your valuable machinery from costly downtime, inform you of current operating conditions and provide you with an alarm if there is any variation from your user supplied operating parameters. It will help you increase production reduce downtime and provide you with vital information to the operation of your plant.

MODEL PL60  UNDER SPEED SWITCH pdf

 

Bulk Pro Systems  Belt Scales

N-61 Belt Scale

The Bulk Pro Systems Model N-61 Belt Scale System is designed for all purpose weighing applications in harsh industrial environments. The Model N-61 allows you to control feed rates to crushers, screens, stockpiles and other processes with a guaranteed accuracy of +1%. The heavy duty all in one design is easily installed. It is suitable for your non-critical and lower valued applications when you still require an instantaneous flow rate and totalization for your process control and productivity needs.

Model -61  Belt Scale System pdf

 

N-62 Belt Scale

The Bulk Pro Systems Model N-62 Belt Scale System is designed for all purpose weighing applications in harsh industrial environments. It allows you to control feed rates to crushers, screens, mills, stockpiles and other processes with a guaranteed accuracy of +0.5%. It can help you automate your production output, inventory or load-out and provide you with crucial information for the running of your plant

 

N-64 Belt Scale

The Bulk Pro Systems Model N-64 Precision Belt Scale System is designed for all high speed, high capacity belts which require precision accuracy. Its heavy duty weigh bridge is widely accepted in harsh industrial environments. The Model N-64 allows you to accurately control feed rates to crushers, bunkers, boilers, stockpiles and other processes with a guaranteed accuracy of +0.25%. It can help you automate your production output, inventory or load-out and provide you with crucial information for the running of your plant