PFISTERER develops complex custom solutions such as space-saving, insulated cross-arms or upgrading existing overhead line systems.
The company’s services also include cable vibration damping, as well as computer simulation with data acquisition using instruments specifically developed for this purpose, right through to implementation with the help of damping elements.
Cable systems with dry pluggable and conventional cable accessories
PFISTERER’s cable accessories are available for almost all types of plastic-insulated cables up to 550kV.
IXOSIL cable terminations are available with conventional oil-filled and modern dry slip-on technology. In the self-supporting version used with pylons, they can be pre-installed on the ground.
In addition, IXOSIL cable joints using proven slip-on technology can be installed quickly, providing maximum operational reliability.
The dry pluggable CONNEX system is touch-proof, maintenance-free, suitable for outdoor use and submersible. Using gas-insulated CONNEX joints, pluggable cable branches can also be produced.
The installation of high-voltage components requires extensive know-how and care. PFISTERER specialists have extensive experience and can install systems worldwide.
Cable accessories for substations
PFISTERER’s products ensure low-loss, maintenance-free and long-lasting connections across the whole transmission chain.
The dry pluggable CONNEX system makes power transformers completely pluggable. Touch-proof CONNEX cable connectors on both the upper and lower voltage side, combined with the CONNEX solid surge arresters, ensure that enclosed stations are very compact.
For connections in the open air, pluggable bushings are also available. MV-CONNEX multiple cable connectors provide very compact and completely maintenance-free connections to the distribution network.
In outdoor substations, IXOSIL cable terminations and outdoor switchgear terminals connect the individual components, while silicon supporting insulators provide the required insulation.
For installation and maintenance, the company provides voltage detectors and customer-specific, ready-assembled grounding and short-circuiting sets.
Energy distribution components and compression and bolted connectors
PFISTERER’s SICON screw connectors for medium-voltage cables have some unique advantages and use state-of-the-art technology.
They have optimal contact force, irrespective of conductor material, and can be assembled without special tools and any protrusions on the connector body.
2DIREKT transformer terminals reduce the number of transition points and therefore the power dissipation and sources of faults.
For underground distribution networks, PFISTERER offers the ISICOMPACT, one of the most compact and easiest-to-install branch connections available.
For this, the company provides the required installation tools, together with voltage detectors and customer-specific, ready-assembled grounding and short-circuiting sets.
Solutions for voltage detection and railway catenary systems
PFISTERER has a complete range of approved components, including TENSOREX, the spring-operated tensioning system, silicone composite insulators, terminals and custom-made droppers using screw or press technology, as well as installation tools and voltage testers and grounding and short-circuiting sets.
Pluggable connectors for industrial applications
PFISTERER’s pluggable PLUG connection system creates the necessary conditions for the replacement of drive components such as motors or power converters, reducing downtime and cost.
The system produces clearly defined system boundaries and allows complex systems to be built using a modular and pre-assembled type of construction.
Offshore cable accessories
Offshore substations for wind farms require complex technology to be fitted into a confined space.
The CONNEX connector system for medium, high and extra-high voltage cables is ideal for this application as it is touch-proof, compact, maintenance-free and resistant to salt water.
So far it is the only system certified by DVN GL (formerly Germanischer Lloyd) for offshore use.
The technology has proven to be just as useful in the often extremely cramped conditions in substations of hydropower plants.
For wind turbines on land or at sea, pre-assembled modules are needed, and this is made possible by the PLUG high-current connector system.
With PFISTERER’s easy-to-install medium and low-voltage connectors, small and medium-sized onshore plants can be connected efficiently.
Pfisterer Product Ranges
- Capacitive Voltage Detectors – 1kV Power Systems
- Double-Pole Voltage Detectors – 500V 4000V DC Power Systems
- Voltage Detectors – Rail Applications MV HV Power Systems
- Voltage Detectors – GIS Gas Insulated Switchgear & Load Switching Equipment
- Phase Comparators – 3 Phase Applications
- Portable Earthing & Short Circuiting Systems
- Earthing Clamps – Overline & Substation Earth Clamps
- Insulating Poles & Operating Poles MV HV
- Live Line Testers
PRODUCTS
Pfisterer CONNEX Connectors (MV-HV Inner Cone Plugs & Cable Terminations)
Pfisterer CONNEX Separable Connectors Size 0 24kV 250A 25-70sqmm Cables
Pfisterer CONNEX Separable Connectors Size 1 33kV 630A 50-185sqmm Cables
Pfisterer CONNEX Separable Connectors Size 2 33kV 800A 35-300sqmm Cables
Pfisterer CONNEX Separable Connectors Size 3 33kV 1250A 50-630sqmm Cables
Pfisterer CONNEX Separable Connectors Size 3s 52kV 1250A 120-630sqmm Cables
Pfisterer LV MV HV 11kV-33kV Mechanical Shearbolt Cable Connectors
Pfisterer LV MV HV 11kV-33kV Mechanical Shearbolt Cable Lugs
Pfisterer CONNEX Bushings Size 1 – 33kV 36kV MV HV Medium | High Voltage Bushings
Pfisterer CONNEX Bushings Size 2 – 42kV MV HV Medium | High Voltage Bushings
Pfisterer CONNEX Bushings Size 3 – 52kV MV HV Medium | High Voltage Bushings
Pfisterer CONNEX Surge Arresters
Pfisterer Surge Arresters Size 1 – 11kV 33kV MV HV Medium | High Voltage Arresters
Pfisterer Surge Arresters Size 2 – 11kV 33kV MV HV Medium | High Voltage Arresters
Pfisterer Surge Arresters Size 3 – 11kV 33kV MV HV Medium High Voltage Arresters
Pfisterer Voltage Detectors
Pfisterer Voltage Detectors MV Medium Voltage 11kV 33kV
Pfisterer Voltage Detectors HV High Voltage 33kV 66kV 132kV 220kV 400kV
Pfisterer Voltage Detectors 1500V DC | 3000V DC 15kV 25kV Rail Power Systems
Pfisterer Insulating Poles for High Voltage Detectors MV HV 11kV 33kV 66kV 132kV
Pfisterer Insulating Poles MV HV 33kV 66kV 110kV
Pfisterer Phase Comparators MV HV 11kV 33kV
Pfisterer Earthing & Short Circuiting Devices MV HV Substations & Overhead Lines
PFISTERER CONNEX
MV HV Cable Accessories (Terminations Joints Connectors) & Electrical Safety Equipment
CABLE PLUGS & TERMINATIONS MV HV
CONNEX
Pfisterer MV HV cable plugs and terminations are suitable for all voltage levels and applications where medium or high voltage power cables must be reliably connected, terminated and distributed within the electricity supply industry.
Pfisterer CONNEX connectors are designed to connect or “plug-in” polymeric insulated cables into gas insulated switchgear, ring main units, circuit breakers, high voltage motors, transformers, tranducers and sealing boxes – T&D stock CONNEX cable terminations for high voltage cable connections into metal-enclosed switchgears with inner cone bushings, 11kV/33kV.
The Pfisterer CONNEX range of high voltage electrical equipment includes: plug-and-sockets, multiple sockets, busbar couplings, surge arresters and voltage testing systems. CONNEX cable terminations are plug-in type for ease of installation, maintenance, repair and cable upgrade unlike conventional permanently fitted cable terminations.
CONNEX Medium Voltage & High Voltage | Connectors | Bushings | Surge Arresters | Pfisterer
SICON
CABLE LUGS & CABLE CONNECTORS
The Sicon brand of mechanical shearbolt cable lugs by Pfisterer are suitable for the termination of all LV, MV and HV cables including stranded, circular and solid types of conductor construction – mechanical shearbolt cable connectors are suitable for the connection of all LV, MV and HV cable conductors and compatible with most types of cold shrink and heat shrink insulation cable joints, 11kV/33kV.
Shearbolt Lugs & Connectors
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30% more contact force on aluminum conductors than crimp type compression lugs/connectors
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No damage to individual wires of the MV-HV cable conductors – suit copper and aluminium
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Installation with standard tools, no compression or crimping tools required
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Wide cable jointing, terminating and clamping ranges, 10-630sqmm including 11kV, 33kV up to 66kV
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Compatible with heat shrink or cold shrink MV-HV cable joints, terminations and connectors
Voltage Detectors | Phase Comparators | Operating Poles | Portable Earthing & Short Circuiting Kits
ELECTRICAL SAFETY EQUIPMENT
FOR MEDIUM & HIGH VOLTAGE CABLES, SUBSTATIONS & OVERHEAD LINES
Pfisterer electrical safety equipment MV-HV ensures the protection of Jointers, Linesmen, SAPs and MV-HV power utility workers from the risks and hazards of medium/high voltage electricity distribution systems including underground cables and overhead line conductors.
Pfisterer safety equipment is based on 5 essential electrical safety rules:
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- Isolate MV-HV Equipment & Cables
- Reclosing Lockout To Prevent Restarting
- Portable Earthing & Short Circuiting Kits & Systems
- Voltage Detectors & Detection – Verify Presence Or Absence Of Voltage
- Protection Of Exposed Live Parts (incl Cables, Switchgear, Busbars, Substation Equipment)
MECHANICAL SHEARBOLT CABLE CONNECTORS LV MV HV 11KV 33KV
PFISTERER SICON SELECTION TABLE
Pfisterer Sicon Order Reference
|
Solid Circular sqmm
|
Stranded Circular sqmm
|
Solid Sector sqmm
|
Stranded Sector sqmm
|
Compacted Circular sqmm
|
Hexagon Size
|
Number of Bolts
|
Overall Length
|
Barrel Diameter
|
Internal Bore
|
Network Rail PADS Number
|
332/601/010
|
10-95sqmm
|
10-95sqmm
|
50-95sqmm
|
35-70sqmm
|
10-95sqmm
|
SW5
|
2
|
65.0
|
24.0
|
13.0
|
054/212155
|
332/607/010
|
25-150sqmm
|
25-150sqmm
|
35-120sqmm
|
35-120sqmm
|
25-150sqmm
|
SW5
|
2
|
68.0
|
28.0
|
16.3
|
N/A
|
332/593/010
|
25-150sqmm
|
25-150sqmm
|
25-120sqmm
|
50-150sqmm
|
25-150sqmm
|
SW6
|
4
|
102.0
|
28.0
|
16.3
|
054/010281
|
332/592/010
|
50-240sqmm
|
50-185sqmm
|
50-185sqmm
|
50-150sqmm
|
50-240sqmm
|
SW6
|
4
|
126.0
|
33.0
|
20.0
|
054/010282
|
332/614/010
|
50-240sqmm
|
50-240sqmm
|
50-240sqmm
|
50-240sqmm
|
50-240sqmm
|
SW8
|
4
|
126.0
|
35.0
|
21.0
|
N/A
|
332/602/010
|
95-400sqmm
|
95-300sqmm
|
50-240sqmm
|
95-240sqmm
|
95-300sqmm
|
SW8
|
4
|
140.0
|
38.0
|
24.0
|
054/212156
|
332/617/010
|
185-500sqmm
|
185-400sqmm
|
185-240sqmm
|
185-240sqmm
|
185-400sqmm
|
SW8
|
6
|
170.0
|
42.0
|
26.0
|
N/A
|
332/603/010
|
300-800sqmm
|
300-630sqmm
|
N/A
|
300-400sqmm
|
300-630sqmm
|
SW8
|
6
|
230.0
|
50.0
|
33.3
|
054/212168
|
PFISTERER MEDIUM & HIGH VOLTAGE DETECTORS
MV HV
Pfisterer KP-Test 5 Series voltage detectors can be supplied as capacitive single-pole voltage detectors for a.c. voltages from 1V to 420kV, or resistive double pole voltage detectors from 500V to 4,000V in various specifications:
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KP-Test 5: For medium voltage (MV) switchgear and electrical equipment applications with contact electrode extension – nominal voltages from 1 to 33kV/36kV, Type S
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KP-Test 5 dual: For medium voltage (MV) applications with contact electrode extension and nominal voltage range selector – nominal voltages from 3 to 33kV/36kV, Type S
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KP-Test 5L: Mainly for use on medium voltage (MV) overhead line systems – nominal voltages from 3 to 33kV/36kV, Type L
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KP-Test 5L dual: Mainly for use on medium voltage (MV) overhead lines with nominal voltage range selector – nominal voltages from 3 to 33kV/36kV, Type L
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KP-Test 5H: For high voltage (HV) applications with contact electrode extension – nominal voltages from 30 to 420kV (including 66kV 132kV 275kV), Type S
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KP-Test 5HL: For use on high voltage (HV) overhead lines – nominal voltages from 30 to 420kV (including 66kV 132kV 275kV), Type L
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KP-Test 5R for Catenaries: For use on the catenary systems of d.c. voltage railways – nominal voltages from 500V to 4,000V d.c.
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KP-Test 5R for Catenaries Separable: For use on the catenary systems of d.c. voltage railways – nominal voltages from 500V to 4,000V d.c.
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KP-Test 5R DC: For use on the catenary systems of d.c. voltage railways – nominal voltages from 500V to 4,000V d.c.
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KP-Test 5R DC dual: For use on the catenary systems of d.c. voltage railways, with nominal voltage range selector – nominal voltages from 500V to 4,000V d.c.
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KP-Test 5 DC: For use on the catenary systems of d.c. voltage systems and railways with a third rail – nominal voltages from 500V to 4,000V d.c.
Voltage Detectors MV Medium Voltage 11kV 33kV
Voltage Detectors HV High Voltage 33kV 66kV 132kV 220kV 400kV
Voltage Detectors 1500V DC | 3000V DC 15kV 25kV Rail Power Systems
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