Robway

Robway is a leading developer and manufacturer of safe load indicators and line-tension monitoring equipment for all types of cranes and heavy lifting equipment. We have been servicing the construction, mining and offshore industries for over 30 years.

The increasing need for preventative maintenance, maximum productivity, and safety in the crane and associated industries has led to substantial demand for Robway’s highly accurate overload monitoring systems.

  • Products

  •  
  • Robway ANGLE SENSORS,

ANGES01

0-90 DEGREE ELECTRONIC ANGLE SENSOR

  • 0-120 degree angle sensing applications

  • Output signal: ratiometric voltage

  • Output range, 5VDC supply: 1.547 -3.392 V

  • Enclosure: IP65 rated environmental enclosure

  • Operating temperature: 20°C to +60°C (tested to -30°C to +70°C)

  • Dimensions: 170mm (h) x 115mm (w) x 70mm (d)

  • Excitation voltage: 4.0 VDC regulated (provided by the system controller unit)

  • Operating range: +/- 45° (offset mounted to accommodate 0 - 90°)

  • Accuracy: +/- 0.2°

  • Cable entry: 3-pin mil-spec type connector

  • Mounting: Via back-plate bracket to boom base

  • Weight: 0.5kg

  • Pin/wire connections:

    • Pin A - red - positive excitation

    • Pin B - white - signal

    • Pin C - black - negative excitation

  • Expected resistances: High ohms or open circuit between any of the wires and chassis or shield

 

  • Robway ANTI-TWO BLOCK SYSTEMS,

LS055

ANTI-TWO BLOCK SWITCH (MARINE AND OFFSHORE)

  • Provides users with a long term lower cost of ownership alternative to factory mechanical A2B switches

  • Completely housed in 304-stainless steel with galvanized eyebolts, ideal for corrosive environments

  • Operating temperature: -40F to 149F; -40C to +65C

  • Internal switch mechanism is rated for 1,000,000 cycles and protected by a bellow seal to prevent the negative effects of moisture

  • Can be easily connected to a GS005 wireless transmitter to eliminate the need to run a boom cable to carry the signal to the display

  • Can be easily connected to most competitive systems

 

 

SWIBB5

ANTI-TWO-BLOCK SWITCH (OVERHOIST DETECTION ON CRANES)

  • Housing material: UV reinforced Acrylonitrile Styrene Acrylate (ASA)

  • Internal plates: stainless steel grade 316

  • Internal microswitch: TW Series 19N (Form C), non flammable, UL94-VO rated IP67

  • Operating temperature: -40°C to +125°C

  • Weight: Approx 1.2kg for SWIBB5

  • Connection: 2-wire connection

  • Bobweight tang throw: 16mm

  • Max triggered weight: 2kg

  • Min un-triggered weight: 7kg

 

  • Robway CAMERA SYSTEMS,

ORLACO CRANE CAMERA SYSTEMS

Orlaco is the specialist in crane vision systems for onshore and offshore applications, helping to increase the safety and efficiency of the crane and its operator - both on and off the job site.

All Orlaco cameras are manufactured according to recognized quality standards ISO/TS 16949:2009 and ISO 9001:2008, and in line with CE marking and the most recently applicable guidelines and product standards.

 

ORLACO EXPLOSION PROOF (EX) CAMERAS

Explosion protected camera systems are important in CCTV systems for safety in hazardous areas such as of tankers, oil platforms, cranes and more in the offshore and onshore industry. With the Ex cameras, Orlaco offers optimal overview to operators in situations that have an explosion risk.

The explosion proof cameras are ideal for CCTV systems, process guarding and detailed view on moving parts and the surroundings. The cameras can be combined with regular Orlaco systems and third party systems.

The cameras have been certified for installation in zone 1, 2, 21 and 22 according ATEX, IECEx and can therefore be installed in practically all regions worldwide. Orlaco has been certified as Approved Manufacturer Ex Cameras by Dekra QAR audit.

 

  • Robway CONTROLLER & DISPLAY UNITS,

RCI-4100

CONTROLLER & DISPLAY (OFFSHORE)

  • Intrinsically Safe System for offshore hazardous areas

  • Certified to IECEx Class 1, Zone 1 and ATEX Class 1, Zone 1 standards

  • Suitable for a wide range of crane types and capacities.

  • Automatic Gross Over-moment Protection (AGOP) / Manual Gross Over-moment Protection (GOP) facilities

  • Restricted multiple slew zone monitoring facility

  • Hook height / position monitoring facility

  • Wind speed indication facility

  • Anti-two-block (ATB) facility with open/short circuit detection feature

  • Historical data logging including overload history

  • Extensive memory capacity

  • Self-diagnostic fault-finding

  • Simplified calibration techniques

 

 

RCI-8510

RATED CAPACITY LIMITER & CRANE CONTROLLER

  • A graphical color display that allows the operator to view critical operational parameters at a glance

  • Stand alone or dash mount

  • Satisfies most global Rated Capacity Limiter and control requirements in accordance with ISO 61508, functional safety of electrical electronic programmable safety-related systems

  • Landscape or portrait orientation

  • Full PIN-code protected calibration facilities via LCD and keypad

  • 4in (10cm) or 7in (18cm) display options

  • Supervisor-settable site restrictions

  • Optional analog-resistive touch screen

  • USB 2.0 for software upload and download

  • Optional 1 USB 2.0 high speed on front

  • Optional 3 composite CCITT video input

  • Outrigger monitoring

  • Daylight readable

  • Multiple limiter outputs and CAN bus controls

  • Extensive load chart memory

  • Simple calibration via integral LCD and keypad

 

 

RCI-1550

MULTI-SENSOR DISPLAY

  • Designed for the operator

  • Suits all crane types

  • Extensive load chart memory

  • Comprehensive fault reporting

  • Simple calibration techniques

  • Data logging

  • Plug-in cables

  • CE certification

  • Back-lit display for night operation

  • Fully tested against temperature, humidity and vibration

  • Incorporates anti-two-block

  • Multiple load sensing

  • Internationally recognized certification

  • Utilizes industry-proven external sensors

  • Can monitor up to four load inputs, three angle and three potentiometer style inputs (ie length, slew etc)

  • Up to eight switch inputs and outputs can be used

  • Central processing unit has ample capacity for data storage, such as load charts, calibration and data-logging

  • Functionality can be enhanced by the incorporation of optional modules for special applications

  • The enclosures are suitable for all applications in harsh environments - IS barriers can be added for hazardous area marine applications

 

  • Robway DYNAMOMETERS,

 

HRT-3SS

DYNAMOMETER (MARINE/OFFSHORE & MINING)

  • Can be fitted with hoist ropes of up to 29mm diameter with maximum single rope line-pull of 14 metric tonnes

 

 

HRT-4

DYNAMOMETER

  • Can be fitted with hoist ropes of up to 38mm diameter with maximum single rope line-pull of 24 metric tonnes

 

 

HRT-4SS

DYNAMOMETER (MARINE/OFFSHORE & MINING)

  • Can be fitted with hoist ropes of up to 39mm diameter with maximum single rope line-pull of 24 metric tonnes

 

  • Robway LIGHTNING PROTECTION,

PROLOAD T1/T2

LIGHTNING PROTECTOR UNIT

PROLOADT1:  Single module for single winch cranes
PROLOADT2:  Dual module for twin winch cranes

  • Surge voltage protection unit which serves to limit eventual surge voltages in intrinsically safe circuits.

  • For installation with the RCI-4000IS and RCI-4100IS systems.

  • Type of module: PLUGTRAB PT 4-EX(I)-24DC-ST(DIN rail mounted)

  • EC-Type Examination Certificate Number: KEMA 00ATEX1099 X

  • Equipment marking: Shall include EEx ia IIC T4...T6

  • Ambient temperature range:

    • -40°C to +40°C for temperature class T6

    • -40°C to +55°C for temperature class T5

    • -40°C to +80°C for temperature class T4

  • Electrical data:

    • Ui = 30

    • VIi = 500 mA

    • Pi= 3 W

    • The effective internal capacitance Ci= 1.1 nF

    • The effective internal inductance Li= 1 uH

  • Dimensions: 140mm (L) x 140mm (W) x 107mm (D)

  • Mounting: Via a mounting bracket (Part Number: KIT4000LP)

  • Glands for cable entry: 20mm HEYCO glands

  • Weight: 3.8kg (approx) including mounting bracket

 

  • Robway LOAD PINS,

CELPINRW1000CA

DOUBLE-ENDED SHEAR-BEAM LOAD PIN

  • Rated capacity: 1000kg
  • Signal output: 1.0 mV/V
  • Excitation voltage: 4.0 VDC regulated (provided by the system controller unit)
  • Non linearity: <1%
  • Repeatability error: <0.1%
  • Temperature effects: On output:  <0.005% / °C
  • On zero shift:  <0.005% / °C
  • Operating temperature range: -10 to +70˚C
  • Service load: 100% of rated capacity
  • Safe overload: 300% of rated capacity
  • Ultimate overload: 600% of rated capacity
  • Cable type: 4-core braided, UV stabilized, PVC sheathed cable with tinned copper wire braid screen
  • Cable length: 6 m
  • Pin/wire connections:   
    • Pin A: black negative excitation
    • Pin B: white negative signal
    • Pin C: red positive excitation
    • Pin D: green positive signal
    • Pin E: screen screen
  • Material : 17-4PH stainless steel
  • Sealing: IP68
  • Mounting: For installation to a single sheave dynamometer and secured by a keeper plate
  • Weight 2.8kg (approx)
 

 

CELPINTC2000

DOUBLE-ENDED SHEAR-BEAM LOAD PIN

  • Type: Double-ended shear-beam load pin
  • Capacity: 2000kg
  • Signal output: Two-wire 4-20 milliamp transmitter
  • Supply voltage: 10 to 30 VDC
  • Accuracy: ±1% FS
  • Operating temperature range: -25˚C to +85˚C
  • Working load: 150% of capacity
  • Fracture load: >300% of capacity
  • Connection:
    • M12-5 male jack
    • Pin 1: supply
    • Pin 3: return
  • Material: 17-4 PH stainless steel
  • Sealing: IP67
  • Weight: 1.1 kg
 

 

CELPINTC2000EX-1

DOUBLE-ENDED SHEAR-BEAM LOAD PIN

  • Type: Double-ended shear-beam load pin
  • Capacity: 2000kg
  • Signal output: Two-wire 4-20 milliamp transmitter
  • Supply voltage: 10 to 30 VDC
  • Accuracy: ±1% FS
  • Operating temperature range: -25˚C to +85˚C
  • Working load: 150% of Capacity
  • Fracture load: >300% of Capacity
  • Connection:
    • MS 3112 E106P
    • Pin A: supply
    • Pin C: return
  • Material: 17-4 PH stainless steel
  • Sealing: IP67
  • Weight: 1.1 kg
 

 

CELRW1500CA

DOUBLE-ENDED SHEAR-BEAM LOAD PIN

  • Rated capacity: 2000kg
  • Signal output: 1.0 mV/V
  • Excitation voltage: < 10 VDC excitation (provided by the system controller unit)
  • Non linearity: <1%
  • Repeatability error: <0.1%
  • Temperature effects: On output:  <0.005% / °C
  • On zero shift: <0.005% / °C
  • Operating temperature range: -10 to +70˚C
  • Service load: 100% of rated capacity
  • Safe overload: 150% of rated capacity
  • Ultimate overload: >300% of rated capacity
  • Pin/wire connections   
    • Pin A: positive excitation
    • Pin C: negative excitation
    • Pin B: + sense
    • Pin D: - sense
    • Pin F: positive signal
    • Pin E: negative signal
  • Material: 17-4PH stainless steel
  • Sealing: IP67
  • Mounting: For installation to a single sheave dynamometer and secured by a keeper plate
  • Weight: 2.8kg (approx)
 

 

CELRW3000CA

DOUBLE-ENDED SHEAR-BEAM LOAD PIN

  • Rated capacity: 3000kg
  • Signal output: 1.0 mV/V
  • Excitation voltage: 4.0 VDC regulated (provided by the system controller unit)
  • Non linearity: <1%
  • Repeatability error: <0.1%
  • Temperature effects: On output:  <0.005% / °C
  • On zero shift: <0.005% / °C
  • Operating temperature range: -10 to +70˚C
  • Service load: 100% of rated capacity
  • Safe overload: 150% of rated capacity
  • Ultimate overload: 600% of rated capacity
  • Cable type: 4-core braided, UV stabilized, PVC sheathed cable with tinned copper wire braid screen (one end with 6-way socket to match load pin plug)
  • Cable length: 6m
  • Pin/wire connections   
    • Pin A: black negative excitation
    • Pin B: white negative signal
    • Pin C: red positive excitation
    • Pin D: green positive signal
    • Pin E: screen screen
  • Material: 17-4PH stainless steel
  • Sealing: IP68
  • Mounting: For installation to a single sheave dynamometer and secured by a keeper plate
  • Weight: 3.2kg (approx)

 

  • RobwayRECOIL DRUMS,

DRUK0013
DRUK0413
DRUK0426
DRUK0435

 

BOOM LENGTH AND ATB RECOIL DRUM

Model:                       DRUL0013   DRUK0413   DRUK0426   DRUK0435
Extension Range:     13m               13m              26m               35m
Excess Free Cable:   5m                10m             10m                10m
Total Cable:               18m               23m            36m                45m
Slip Rings:                  Wire              4                  4                    4

 

  • Steel housing
  • Zinc plated and powder coated
  • 4 core outer teflon jacket FEP CJ-95
  • Dimensions (L x W x D)
    • DRUK0013: 270 x 210 x 150
    • DRUK0413: 270 x 210 x 150
    • DRUK0426: 420 x 220 x 200
    • DRUK0435: 520 x 210 x 200
  • Weight
    • DRUK0013: 6kg
    • DRUK0413: 7kg
    • DRUK0426: 15kg
    • DRUK0435: 22kg
  • Type: Potentiometer
  • Accuracy: 0.5% FS
  • Excitation: +5.00 VDC @ 10mA
  • Range: ±45° 180° 180°
  • Output: 1-3V 4-20ma 0.14.9V
  • Accuracy: 1% reading, 0.6% FS
  • Temperature: -30C to +65C
  • Humidity: 99% condensing
  • RoHS: Yes
  • CE: Yes
 

 

DRUK0415

RECOIL DRUM BOOM LENGTH & ANGLE 4 CORE PAYOUT

  • Steel housing
  • Zinc plated and powder coated
  • 4 core outer jacket teflon FEP CJ-95
  • Dimensions: 320 x 270 x 180 (L x W x D)
  • Weight: 9.5kg
  • Type: Potentiometer
  • Accuracy: 0.5% FS
  • Resistance: 500 ohm
  • Range: 90°
  • Supply / output: 5VDC supply, 1-3V output
  • Accuracy: 1% reading 0.6% FS
  • Resolution: 0.1°
  • Temperature: -30C to +65C
  • Humidity: 99% condensing
  • RoHS: Yes
  • CE: Yes

 

  • Robway TENSION CELLS,

100 SERIES

STAINLESS STEEL TENSION LOAD CELLS

The 100 series range of tension load cells are designed, machined, heat treated, constructed and calibrated in our Australia facility from quality sourced 630 stainless steel (100T series) or aluminium (103T series).

  • Hardened 630 stainless steel
  • Light single piece design (no bushings)
  • IP67 rated load cell
  • 6:1 safety factor
  • Wired & wireless portable kits available
  • Custom variations available (100kg to 100t)
  • Accuracy*:- Better than 0.5% of range
  • Overload:- 200% (No damage), 600% (Ultimate)
  • Excitation:- <12V DC
  • Output:- 2.00mV/V
  • Thermal:- 0.005%/°C on output or zero shift
  • Temperature:- 10°C to +60°C (compensated), -10°C to +80°C (operating)
  • Made in Australia

* Accuracy includes linearity, hysteresis and creep

 

 

103T SERIES

ALUMINIUM TENSION LOAD CELL

The Delphi 103T series aluminium tension cell range are designed for a wide range of load monitoring, weighing, lifting, winching and towing applications. The thickness and hole diameter of the load cell is designed to match the standard sizes of Grade S Bow shackles.

  • High strength aircraft grade aluminium
  • Safety design features
  • IP67 rated load cell
  • 5:1 safety factor
  • Portable & wireless kits available
  • Accuracy*:- < 0.5% of range
  • Overload:- 150% (No damage), 500% (Ultimate)
  • Excitation:- <12V DC
  • Output:- 1.00mV/V
  • Thermal:- 0.005%/°C on output or zero shift
  • Temperature:- 10°C to +60°C (compensated), -10°C to +80°C (operating)
  • Made in Australia

# 50t unit can be used on 45t or 55t shackles
ˆ Above 150t suit grade T shackles. All other ranges suit Grade S shackles.
* Accuracy includes linearity, hysteresis and creep. For optimum accuracy and safety, shackle size should match cell capacity.

 

  • Robway WIND SPEED SYSTEMS,

ANEMOMETER3

WINDSPEED SENSOR
  • Range: 67 m/s / 0 - 150 mph
  • Starting threshold: 0.45 m/s / 1.0 mph
  • Accuracy: ±0.11 m/s / 0.25 mph or 2%
  • Distance constant: Less than 4.5m / 15 ft
  • Operating range: -50°C to +70°C (-58°F to +158°F)
  • Contact rating: 10 mA maximum
  • Weight: 400gms / 14oz
  • Finish: Black anodized aluminium
  • Mounting: Optional PN 191 crossarm assembly (optional – can also be used to mount wind direction sensor ANEMOMETER4)
 

 

ANEMOMETER4

WIND DIRECTION SENSOR

Robway’s wind direction sensor has been specifically designed to accurately and reliably measure wind direction under the most adverse environmental conditions. It is particularly useful in remote, unattended monitoring applications where high winds and/or heavy icing conditions are likely to be encountered. Only the best corrosion resistant material, such as stainless steel and anodized aluminum, are used in production.

  • Low starting threshold of 0.67 m/s (1.5 mph)
  • Unique “Mechanical Average System” reduces sensor wear
  • Built-in alignment and calibration fixture
  • Built-in ice skirt allowing operation with a 5.1cm (2˝) ice load
  • Slotted shaft coupler for increased sensor life

 

 

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