HX270 Belt Condition Monitoring

 

MAIN ADVANTAGES IN HX270

• Detect all belt damage.

• Online belt wear monitoring for precise belt lifetime prediction.

• Suitable for all flat belts: belt manufacturer independent system.

• Fully automated 24/7 online monitoring system.

• The most optimal reaction time on the market for securing and maintaining production.

• Non-contact optical monitoring: no loops, coils or other modifications required.

• Scale the system for your needs!

 

HX270 utilizes the most advanced real-time optical 3D belt surface scanning for both belt sides.

High-speed precise scanning with novel 3D image analysis algorithms guarantee robust, real-time and fully automated belt damage detection and belt thickness measurement up to 10 m/s of belt speed and up to 2.4 meters of belt width.

The laser scanning is immune to belt surface color and texture variations. The technology is implemented in unique way for harsh conditions. It is highly resistant to dust, dirt, moisture and other environmental condition variations with minimal service needed.

 

Suitable for all flat conveyor belts

Steel cord and fabric belts in mines, ports, steel mills, energy plants and other installations

 

Automatic system

HX270 automatically adapts to your conveyor operation and belt condition without user intervention. The system senses the belt movement with pulley rotation sensors and the belt damages are positioned in respect to a fixed reference point on the belt.

HX270 is an intelligent system, it automatically records the existing belt damage and alerts you when new damage occurs or existing damage is getting worse. When your belt condition becomes critical, HX270 stops the conveyor immediately.

 

HX270 has the best reaction time for belt damage detection on the market. The bottom cover of the belt is monitored right after the loading chute where the belt rips and other bottom cover damage is detected. The top cover is monitored right after the conveyor unloading where the top cover damages are detected and the belt thickness is measured.

The belt damage and the wear data are stored in a database. Users can easily obtain physical access to inspect and repair the damage with a couple of mouse clicks and automated conveyor control. The belt is driven with full speed to a position where the damage is at pre-defined belt repair station

 

Safety and Control Devices

HX235 Blockage Detector

HX235 is a membrane switch type of blockage detector. It is designed for the control of bulk material surface level in belt conveyor chutes and silos. The purpose of  the blockage detector is to stop the feeding device and to prevent a bigger jam and the damages caused by that. In case of blockage, bulk material presses against the membrane and the spring loaded metal plate turns away from the sensing range of the inductive sensor.

 

Wear Protection

ROXDUR WEAR PRODUCTS

Reduce downtime and maintenance requirements with ROXDUR wear products.

ROXDUR is a wear plate product that utilises the latest technology to provide a long lasting and durable wear solution suitable for heavy duty and medium duty applications.

ROXDUR products can significantly increase the life of your fixed plant equipment. Our innovative manufacturing processes ensure a superior wear product that will save you time and money in the long run.

ROXDUR wear plates are designed with the highest quality and years of expertise. Our pre-designed products can also be customised to fit your requirements.

 

ROXDUR products are made to last.

ROXDUR uses a unique composite material* that combines extreme hardness to minimise abrasive wear and iron matrix technology to absorb impact. The metallurgical bond between the cemented carbide and iron matrix gives a composite material with very high-quality adhesion to the cemented carbide

 

ROXDUR Products

ROXDUR Wear plates

• ROXDUR liners are available in standard sizes

• Tailor made liners can also be manufactured for complete chute linings and special applications

• For light duty applications with fine material cemented carbide tiles is used instead of carbide granules

• For unique wear problems, preformed inserts are also an option to be used in the composite

• For some applications the best solution is a combination of both granules and tiles

 

ROXDUR Edge liners

• ROXDUR Edge liners reinforces high wearing edge areas

• Optimal solution for rock boxes

• Protects the top edge of chute wall liners from impact

• Fast installation and safe handling

• Effective problem solver for areas that are difficult to access

 

ROXDUR Welding segments

• Low weight, fast and safe installation, easy to store.

• Six times longer wear life compared with white iron and up to 20 times longer wear life compared with 500 HB

• Perfect alternative for wear liners in the case of point wear, areas difficult to access, curved surfaces in chutes as well as buckets.

• Large areas can be protected by combining the welding segments in patterns with a minimum need of welding.

• Avoid down time and maximize the productivity.

 

 

Türkiyede Roxon  ürünleri ile ilgili  uygun rekabetçi fiyatları almak için müşteri temsilcimizle (  http://www.imajteknik.com.tr/bize-ulasin ) veya Fiyat teklifi formunu ( http://www.imajteknik.com.tr/online-iletisim-formu ) doldurarak mesaj bırakmanız halinde satış mühendislerimiz en kısa zamanda sizinle irtibat kuracaklardır.