Sensor Technology

Sensor Technology

Sensor Technology Limited has been manufacturing quality torque measurement solutions and wireless load sensors for over 40 years. The company was initially set up in a converted water mill deep in the Cotswolds, from 1976 until 2004, when the commercial functions moved 10 miles to Heyford Park near Bicester. Heyford Park was just off the M40 motorway, which was great, and we were next door to a sister company.

However growth of TorqSense sales and the launch of LoadSense and HeliNav, has encouraged the directors to reassess and in 2009 we moved all departments together into one building at Apollo Park in Wroxton. Considerably more space has been allocated to manufacturing, calibration, test, packaging and dispatch than was available at Heyford. Open plan offices will ensure efficient communications between the various departments. A dedicated conference suite will make meetings more comfortable

Sensor Technology TorqSense

We offer a range of rotary torque sensors and torque transducers to suit a variety of industrial applications, our standard range of sensors can measure torque ranges from 10mNm up to 13000Nm. Please browse our product range below or use the torque selector to assist in finding a torque sensor to meet your specific requirements.

TorqSense RWT410/420 Series

Sensor Technology TorqSense RWT410/420 Series Torque Sensors

TorqSense RWT410/420 torque sensors replace the RWT310/320 series and feature all new electronics that have produced significant performance gains in resolution, frequency response, reduced sensor current consumption and faster digital data throughput.
Transducer overload has also been increased to 300%.

TorqSense Digital RWT410/420 Series torque transducers with integral electronics are available in three different body sizes for torque ranges up to 13000Nm. The series offers a cost effective, non-contact digital rotary torque measurement solution, using TorqSense Surface Acoustic Wave technology, suitable for torque monitoring, testing or controlling drive mechanisms. TorqSense RWT410/420 series transducers and their technology are particularly appropriate for OEM applications.

If you require seperate electronics, please see our RWT430/440 Series transducers.

Key Benefits:

  • Minimal shaft length - High shaft stiffness

  • Low inertia - High Speed capability because electronics are not fixed on to shaft

  • Non-contact/brushless measurement - simple RF couple for power/signal transmission

  • High bandwidth 10kHz

  • 300% mechanical safe overload

  • High accuracy (0.25%) and resolution (0.02%)

  • Excellent noise immunity

  • Integral digital electronics

  • Operates both statically and dynamically - Clockwise and anti-clockwise

  • Any full scale torque can be specified within the standard range: 1Nm through to 13000Nm

  • Sensors to monitor shaft temperature for better compensation and accuracy

  • LED Status light

  • Lifetime Warranty

TorqSense RWT410 Series transducers offer:

  • Fixed voltage or current analog outputs (one for torque and the other for speed or power) for interfacing with analog instrumentation

  • BIT Self-diagnostics for letting the manufacturer know that the transducers torque, speed 
    ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

Whereas, TorqSense RWT420 Series transducers offer:

  • Digital outputs such as RS232, CANbus and USB for interfacing with modern instrumentation and laptops

  • Digital input for configuring transducer via PC

  • 2 x user selectable voltage or current analog outputs (one for torque and the other for speed, power or peak torque) for interfacing with analog instrumentation

  • Transducer configuration software to allow user to change transducer variables

  • BIT Self-diagnostics for letting users know data is trustworthy, that the transducers torque, speed ratings and calibrated due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

  • Ability to connect up to 10 transducers using USB

TorqSense RWT430/440 Series

TorqSense RWT430/440 Series Torque Transducers

The TorqSense RWT430/440 torque sensors replace the RWT330/340 series and feature all new electronics that have produced significant performance gains in resolution, frequency response, reduced sensor current consumption and faster digital data throughput.
Transducer overload has also been increased to 300%.

The digital TorqSense RWT430 and RWT440 Series use the latest and same non-contact TorqSense technology as used in the RWT410/420 Series in three different body sizes for torque ranges from 1Nm to 13000Nm, with above 13000Nm on request. The only difference for this Series is that it may be more appropriate for some applications to have the sensor unit separate from the electronics unit due to space and/or environmental limitations.

The series offers a cost effective, non-contact digital rotary torque measurement solution, using TorqSense Surface Acoustic Wave technology, suitable for torque monitoring, testing or controlling drive mechanisms and particularly appropriate for OEM applications..

Key Benefits:

  • Minimal shaft length - High shaft stiffness

  • Low inertia - High Speed capability because electronics are not fixed on to shaft

  • Non-contact/brushless measurement - simple RF couple for power/signal transmission

  • High bandwidth

  • 300% mechanical safe overload

  • High accuracy (0.25%) and resolution (0.02%)

  • Excellent noise immunity

  • Seperate digital electronics

  • Operates both statically and dynamically - Clockwise and anti-clockwise

  • Any full scale torque can be specified within the standard range: 1Nm through to
    13000Nm

  • Lifetime Warranty

TorqSense RWT430 Series transducers offer:

  • Fixed voltage or current analog outputs (one for torque and the other for speed or power) for interfacing with analog instrumentation

  • BIT Self-diagnostics for letting the manufacturer know that the transducer torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

Whereas, TorqSense RWT440 Series transducers offer:

  • Digital outputs such as RS232, CANbus and USB for interfacing with modern instrumentation and laptops

  • Digital input for configuring transducer via PC

  • 2 x user selectable voltage or current analog outputs (one for torque and the other for speed, power or peak torque) for interfacing with analog instrumentation

  • Transducer configuration software to allow user to change transducer variables

  • BIT Self-diagnostics for letting the manufacturer know that the transducer torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

  • Ability to connect up to 10 transducers using USB

TorqSense RWT450/460 Series

TorqSense RWT450/460 Series Pulley/Sprocket Torque Sensor

The TorqSense RWT450/460 torque transducers replaces the RWT350/360 series and feature all new electronics that have produced significant performance gains in resolution, frequency response, reduced sensor current consumption and faster digital data throughput. Transducer overload has also been increased to 300%.

TorqSense Digital RWT450 & 460 series pulley/sprocket transducers are suitable for torque monitoring and process control on any belt / chain driven machinery. They offer separate electronics and sensor either with fixed outputs (RWT450 Series) or user selectable outputs (RWT460 Series). USB and RS232 outputs are also available for direct PC interface.

Key Benefits:

  • Direct replacement for standard pulley / sprocket

  • Low inertia - High Speed capability because electronics are not fixed on to shaft

  • Non-contact/brushless measurement - simple RF couple for power/signal transmission

  • High bandwidth 10kHz

  • 300% mechanical safe overload

  • High accuracy and resolution

  • Excellent noise immunity

  • Seperate digital electronics

  • Operates both statically and dynamically - Clockwise and anti-clockwise

  • Any full scale torque can be specified within the standard range:
    100Nm through to 10000Nm

  • Lifetime Warranty

TorqSense RWT450 series transducers offer:

  • Fixed voltage or current analog outputs (one for torque and the other for speed or power) for interfacing with analog instrumentation

  • BIT Self-diagnostics for letting the manufacturer know that the transducer's torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

Whereas TorqSense RWT460 series transducers offer:

  • Digital outputs, such as RS232, CANbus and USB, for interfacing with modern instrumentation and laptops

  • Digital input for configuring transducer via PC

  • 2x user selectable voltage or current analog outputs (one for torque and the other for speed, power or peak torque) for interfacing with legacy analog instrumentation

  • Transducer configuration software to allow user to change transducer variables

  • BIT Self-diagnostics for letting users know data is trustworthy, that the transducer's torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Fail' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

  • Ability to connect up to 10 transducers using USB

ORT230/240 Optical Series

TorqSense ORT230/240 Optical Torque Transducers

The ORT 230/240 Transducer offers an ideal means for precise dynamic measurement of rotary and static torque less than 100Nm and for bandwidths of up to 50Khz.

The new TorqSense ORT 230/240 torque sensors replace the E200 ORT series and feature all new electronics that have produced significant performance gains in resolution, frequency response, reduced sensor current consumption and faster digital data throughput.

Key Benefits:

  • Low inertia – High Speed capability because electronics are not fixed onto shaft

  • Non contact/brushless measurement

  • High Bandwidth

  • 200% safe mechanical overload

  • Excellent noise immunity

  • Separate digital electronics

  • Operates both statically and dynamically
    - clockwise/anti-clockwise

  • Any full scale torque can be specified within standard range: 10mNm through to 100Nm

  • Lifetime warranty

TorqSense ORT230 Series transducers offer:

  • Fixed voltage or current analog outputs (one for torque and the other for speed or power) for interfacing with analog instrumentation

  • BIT Self-diagnostics for letting the manufacturer know that the transducer's torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

Whereas, TorqSense ORT240 Series transducers offer:

  • Digital outputs, such as RS232, CANbus and USB, for interfacing with modern instrumentation and laptops

  • Digital input for configuring transducer via PC

  • 2 x user selectable voltage or current analog outputs (one for torque and the other for speed, power or peak torque) for interfacing with analog instrumentation

  • Transducer configuration software to allow user to changes transducer variables

  • BIT Self-diagnostics for letting users know data is trustworthy, that the transducer's torque, speed ratings and calibration due date have not been exceeded

  • Simple 'Sensor status' output pin

  • Sensors to monitor shaft temperature for better compensation and accuracy

  • Ability to connect up to 10 transducers using USB

SIT 105/110/120 Strain Gauge/Reaction Transducers

SIT 105/110/120 Series Strain Gauge Torque Sensors

The SIT 105/110/120 strain gauge reaction transducers are designed for operation in any industrial environment.

Models are available in sizes ranging from 50Nm to 5000Nm, offering outputs from mV/V outputs, to ratiometric voltage outputs, to digital data connection via RS232 or USB.

An option of a bench mount housing is available for torque wrench test and calibration.

The SIT 105/110/120 torque transducers use modern wire foil strain gauge technology with the latest high performance stainless steel shafts

SIT 105 transducers offer:

  • Calibrated 1mV/V output

SIT 110 transducers offer:

  • Scaled ratiometric voltage output, 2.5V zero,
    4.5V CW FSD 0.5V ACW FSD

SIT 120 transducers offer:

  • Ratiometric voltage output as above

  • RS232 output for connection to PC

An extension module for the SIT 120 series transducers also offers:

  • USB digital output

  • User scalable voltage or current outputs, ±1V to ±10V, 4-20mA bipolar and unipolar

Transducer Display ETD

The Transducer Display ETD is a readout suitable for all RWT transducers. Although it is primarily used to display torque and peak torque, it can also display speed and power, provide access to the analog outputs from the transducer and connect the transducer to a PC for use with TorqView and the Transducer Control Program.

Key Benefits:

  • Displays torque, peak torque, speed* or power* in the units specified within the transducer

  • Automatically detects and displays the model, range, serial no. and calibration due date of the transducer

  • Provides auto reset of peak torque values

  • Provides power to the transducer in place of the standard power supply unit

  • Provides access to analog torque outputs and pulse speed* output

  • Provides USB output if used with RWT420/440 series with USB option fitted

  • Displays warnings and high temperature if appropriate

* Provided RWT transducer has speed option fitted and enabled

Technical Data:

Display

LCD 20 x 4 STN BLUE

Display update rate

4Hz

Overall size

220w x 290d x 100h (Aluminium enclosure)

Weight

1.76 kg

Operating temperature range

-10°C - 50°C

Power supply

90-250v AC, 50-60Hz, 10W, IEC connector

Channel 1 analog output

As specified by transducer

Channel 2 analog output

As specified by transducer

Pulse RPM Out

TTL compatible

Serial output

USB Type B

Connection to transducer

Cable ACC-04

Bluetooth Module for Torque Sensors

TorqSense Bluetooth Interface Module

The optional Bluetooth interface box bring wireless flexibility to your TorqSense® transducers. The box simply plugs into the 15 way 'D' digital lead connector, it also allows the transducer to be powered through the interface as well as providing a USB output.

Our android app will enable you to view the current Torque, Speed, and temperature from the transducer, as well as peak values. It will also allow you to set filters and view the current configuration of the sensor. As the Interface also has a USB output it lets you connect to your PC at the same time, this allows you to run a full version of our TorqView software, for example to record at full speed while using your android device as a monitor.

Using a mobile device with Bluetooth and our software means you can quickly look at the transducer data without having to set up a computer and cables giving you fast access to the information when you need it.

Key Benefits:

  • Transducers can be connected via Bluetooth and USB at the same time

  • Wireless so computer / tablet can be away from the transducer

  • Android app for mobile devices is available

  • 11-32v DC input powers both the Bluetooth module and the transducer

  • One module solution

  • Wall/bench mountable

TorqView

TorqView Advanced Torque Monitoring Software

TorqView is an easy to use advanced torque monitoring software application available to operate in conjunction with the RWT420/440/460, ORT230/240 and SIT120 Series Transducers and any of the E102, E202 and E302 series Transducer Display Interfaces to provide a flexible display, real time plotting and data recording facility.

TorqView 5 has been written using National Instruments LabVIEW, and is a self running executable file, so LabVIEW is not required to run this software.

Benefits:

  • Simple installation using serial port or USB

  • Ease of operation (user friendly, a variety of user interface settings such as scales, units, etc.)

  • 3 types of display: dials, digital bars and chart graph

  • Wide choice of displayed units (SI, FPS, and MKS)

  • Displays torque, RPM, power and temperature

  • Data recording facility, real time plotting

  • Output text files compatible with Matlab, Excel

  • Suitable for TorqSense® RWT420/440/460, ORT230/240 and SIT120 series transducers. Also suitable for using with obsolete equipment including the RWT320/340/360 series, E302 Display Interfaces, E200 ORT Series Transducers using E202 Transducer Display Interfaces, E100 SBT and E100 SIT Series Transducers using E102 Transducer Display Interfaces

  • LabVIEW VIs available for users to design own process control applications

  • DLLs available for users to write own custom software

  • User configurable settings

Sensor Technology LoadSense

We are manufacturers of LoadSense Wireless Load Cells and transducers ranging from 1 to 50 tonnes. If you are not entirely sure about your requirements, please contact us for assistance.

LoadSense Wireless Load Sensor

The wireless Load Sensor is a strain gauge based stainless steel tension type sensor. It has the capability of wirelessly transmitting its data to one of our compatible readouts and displays or recording its data locally. Its inbuilt 32MBit memory can hold up to 280 hours of data which can then be downloaded to a PC via its USB cable. The Load Sensor transmits using the worldwide licence free frequency of 2.4GHz on two built in antennas.

The Load Sensor is used with our HandHeld Receiver which can read several devices at the same time, (see data sheet WLS3626R for more details), and/or our stand alone Receiver Interface which is used to output the data via RS232/RS422, (see data sheet WLS3627R for more details)

Key Benefits:

  • Available in ranges from 1-50 Tonnes

  • Wireless, so easy to install and remove between installations

  • Transmits data up to a distance of 100m

  • Transmits data at up to 10 times a second

  • Internal Memory for up to 280 hours of data

  • 11V to 28V external supply chargeable

  • Connect to PC via USB

  • PC software for customer settings

  • Flexible automatic shutdown to conserve battery

  • Dual ruggedised internal antennas

LoadSense Handheld Receiver

The wireless receiver is used in conjunction with the wireless Load Sensor. It provides the user with an easy way to receive and output data from the Load Sensor. Enclosed in a hardwearing aluminium box the receiver is suitable to be installed into environments where it may be subjected to harsh conditions.

The receiver is easy to install as it only requires DC power to be supplied to the unit. An SMA connector allows the use of an external antenna.

The wireless LoadSense HandHeld Receiver Display is used in conjunction with the wireless Load Sensor. It provides the user with an easy way to receive and view data from the Load Sensor.

Up to 9 Load Sensors can be selected from the HandHeld Receiver and individually displayed. These Load Sensors can be named by plugging the Load Sensor into a PC via USB and using the Load Sensor software.
They can then be easily distinguished on the display, which will show the current name of the Load Sensor being read.

The display shows the name of the current Load Sensor, the load, battery status of readout and Load Sensor and signal strength. By using the menu tree on the readout the user can select which Load Sensor to read, what units to be displayed, tare the data, display peak value and many more functions.

A 9 way D connector is provided to output data via RS232 / RS422 and a USB mini B to charge the battery and output data to a PC.

Key Benefits:

  • Reads multiple Load Sensors

  • Receives data up to a distance of 100m

  • Receives data at 10 times a second

  • Connect to PC via USB for user setup

  • Output data via RS232 / RS422 / USB

  • Ruggedized rubber case with back stand

  • Long life rechargeable battery powered

LoadSense Cabin Display

The LoadSense Cabin Display is a small, lightweight, cabin / window mounted unit which is used in conjunction with our LoadSense Wireless Load Sensors to display the reading from the load sensor. Our range of Load Sensors up to 25 tonnes are shown in datasheet WLS3625R.

Using the 2.4GHz licence free band to receive the Load Sensor signal, it can display the load value in several views which are user selectable. It also allows the user to tare off any equipment weight to display just the load value of the cargo.

The system can operate from its rechargeable battery and does not need to be hard wired, enabling the equipment to be easily transferred between installations. The display can be operated and charged from a 28V supply

Key Benefits:

  • Reflective, sunlight readable LCD display

  • Optional analog output for cirscale meters

  • External antenna

  • Units displayed: Tonne, Kg , lbs

  • RAM® 1" ball mount. Base options on request

  • Multiple display views. Digital, Analog Bar

  • Tare function to zero out weight of equipment

LoadSense Receiver Interface

The wireless receiver is used in conjunction with the wireless Load Sensor. It provides the user with an easy way to receive and output data from the Load Sensor. Enclosed in a hardwearing aluminium box the receiver is suitable to be installed into environments where it may be subjected to harsh conditions.

The receiver is easy to install as it only requires DC power to be supplied to the unit. An SMA connector allows the use of an external antenna.

The receiver outputs a string of data from the Load Sensor which includes: Serial number, full scale, Load, Temperature, RSSI and battery voltage. The data is constantly outputted from the receiver straight from "power on" as long as the Load Sensor is in range. The output can be provided as either RS232, RS422, USB or Analog. This provides the functionality of being able to send the data over a longer distance if the receiver was to be in a remote location. The interface is suitable for applications where no user interaction is needed and data is fed into a data logger or remote display. An internal memory with real time clock is available for stand alone applications which may be interrogated from a PC.

Key Benefits:

  • Small Footprint (133mm x 67mm x 43.5mm)

  • Receives data up to a distance of 100M

  • Receives data at 10 times a second

  • Minimal startup time

  • Very simple installation

  • Operates on 2.4GHz licence free band

LoadView Advanced Load Monitoring Software

LoadView is an easy to use load monitoring software available to operate in conjunction with the WLS-RI Receiver Interface or WLS-HR Handheld Receiver to provide a flexible display, real time plotting and data recording facility.

LoadView has been written using National Instruments LabVIEW, and as it is a self running executable file, LabVIEW is not required to run this software.

Key Benefits:

  • Simple installation using serial port or USB

  • Ease of operation (user friendly, a variety of user interface settings such as scales, units, etc.)

  • Displays load, signal strength, battery and temperature.

  • Output a text file compatible with Matlab, Excel

  • LabVIEW VIs available for users to design their own Interfaces

  • DLLs available for users to write their own custom software process control applications

  • Data recording facility

  • User configurable settings

  • Multiple screen views

Sensor Technology HeliNav LoadMaster 

HeliNav LoadMaster is an intelligent wireless helicopter load sensor with inclinometer and accelerometer capabilities so that it can be used to measure large underslung loads. 
Load sensors are available in a range of sizes from 1 to 10 tonnes. 

Sensor Technology Wireless Strain Gauge Transmitter

The wireless strain gauge transmitter WSG series is capable of turning any manufacturers strain gauge based sensors into wireless systems which can be read using our standard range of displays, readouts and software.

The unit is capable of working with 350 ohm strain gauges and above. Calibration data can be set by the user for the corresponding sensor, using our simple interface software.

When used with our displays and readouts, it creates a versatile and easy to install system which can be moved between installations if required.

The WSG-STM transmitter box has an internal rechargeable battery or can be powered from 11-32V and also provides the USB connection for the PC. The WSG-STD DIN mounted box can be powered from a standard DIN rail supply 11-32V.

Benefits:

  • Compatible with any strain gauge based sensor from any manufacturer.
  • Works with 350 ohm gauges or above
  • Rechargeable battery powered for up to 50 hours (WSG-STM)
  • Wireless using 2.4GHz technology
  • Designed to work with our standard range of displays and readouts
  • Wall, bench & DIN rail mountable versions

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